Introduction:
sigma mixer/Z blades mixer/kneading machine/sigma kneader with double Z/Sigma Blades, is to be used for mixing and kneading of low-to high-viscosity products in many industries such as BMC/DMC, Chewing gum, candy/sugar paste, plasticize/silly putty, Hot melt adhesive , silicon compound, CMC/Cellulose, Electrode paste, carbon, pencil leads, soap, pigments, inks, plastic ect.
Machine structure:
Including kneading/mixing system, machine base, hydraulic system, transmission system, electric control system, heating system (optional), cooling system (optional), vacuum system (optional)
---- Discharge: Tilting discharging
Screw extruding discharging
Ball valve/bottom plate ( manual, electrical, pneumatic)
---- Heating: electric heating, hot water heating, hot oil heating, steam heating
Cooling: Z blades water cooling, mixing chamber with jacket for cooling purpose.
---- Vacuum system: water-ring vacuum pump and buffer tank.
| Volume(L) |
5 |
10 |
100 |
300 |
500 |
1000 |
1500 |
2000 |
3000 |
4000 |
5000 |
| Rotation Speed(rpm) |
33 23 |
33 23 |
35 22 |
37 21 |
37 21 |
35 25 |
30 16 |
30 16 |
38 27 |
38 27 |
38 27 |
| Main Motor Power(kw) |
0.75 |
1.1 |
3-7.5 |
11-30 |
15-37 |
22-90 |
22-90 |
30-110 |
30-110 |
45-110 |
55-132 |
Heating
Methods |
Steam: Pressure
(MPa) |
0.3 |
Electric: Power
(kw) |
1 |
1 |
4 |
9 |
16.2 |
27 |
32.4 |
40 |
72 |
72 |
96 |
| Vacuum(MPa) |
-0.094 (Vacuum Kneader) |
| Pressure(MPa) |
0.45 (Pressure Kneader) |
0.35 (Pressure Kneader) |
0.3(Pressure Kneader) |
| Weight(kg) |
300 |
400 |
1250 |
1600 |
3000 |
4500 |
5800 |
6500 |
~11000 |
~13000 |
~21000 |
1) Kneading machine does very well in mixing, kneading, crushing and dispersing for high viscosity liquid materials, with no dead point.
2)Two sigma or Z-type blades.
3)Equipped with inverter for frequency control.
4)Vacuum and high pressure are available
5)The cylinder is opened hydraulically.
6)Discharge mode: Hydraulic tilting, Bottom pumping,or Screwing.
7)With jacket outside of the cylinder, for heating or cooling.
8)Heating mode: Hot oil, Electric or Steam.
9)All the parts that contact with material are made of stainless steel.
1. Unsaturated resins, alkyd resins, acrylic resins, polyurethane and other complete sets of production equipment;
2. Latex, white latex, rubber coating, film coating, all-purpose adhesive and other complete sets of production equipment;
3. Glass, plastic, silicone rubber, sealants and other sets of production equipment;
4. Raw rubber sets of production equipment;
5. Silicone waste pyrolysis recycling old solvent distillation recovery sets of production equipment;
6. Hot melt adhesive sets of production equipment;
7. Various types of powder mixing auger sets of production equipment;
8. Various non-standard chemical equipment design, production and installation.
Arm Kneader is an ideal equipment , design for mixing , kneading , crushing , dispersing high viscosity plastic materials , and has good performance in uniform mixing , no dead ends and high efficiency kneading It has six major components . kneading part , base part , the transmission system , vacuum system , hydraulic system , electric control system , etc .Place of all the contact material is made of stainless steel . There are three choices of oil circulation , electric heating , steam and water cooling.The heating and cooling can be carried out according to the requirements made of the cylinder jacket , wallboard jacket ,stirring blade pass water through hot oil structure . Discharge hydraulic cylinder turned ; screw the material under the loading and other forms .The paddle shaft seal with a unique equilibrium structure of the vacuum tank to prevent the the fillers wear particles into the cylinder , particularly favorable to improve the system vacuum and material purity.It is widely used in many industries : high viscosity sealant , silicone rubber , BMC , adhesive , also , used in batteries , ink , pigments , dyes , pharmaceuticals , resins , plastics , rubber , cosmetics ects.
5l-5000l sigma kneader , stainless steel, hydraulic tilting the chamber, screw extruder, ex-proof,
wear resistant liner, heavy-duty, vacuum system, cooling, heating system, screw extruder, control cabinet, cutter, filter.
1. Short brief:
Each set of sigma kneader has two pieces of sigma blades inside the w type mixing chamber. It is widely used to knead, mix, crush, disperse and re-polymerize high viscosity paste or elastoplastic materials, which can not be processed by the general powder mixers and liquid blenders.
It is the ideal equipment for all kinds of chemical products and has the advantages of stirring evenly, kneading efficiently and no dead corner.
2. Uses:
Sigma kneader is suitable to make carbon fiber, cmc, bmc, dmc, construction adhesives, silicone sealant, silicone rubber, bubble gum, chewing gum, cellulose, and is also used in batteries, ink, pigments, dyes, pharmaceuticals, resins, plastics, rubber, cosmetics and other industries.
3. Performances:
1) PLC control and record the temperature, time, viscosity and other relevant data in real time during production.
2) contacting parts are made of stainless steel, to ensure product's quality.
3) the sigma kneader can be used for the high-viscosity paste or plastic solid with poor mobility around 50000pa. S, and the jacket can be heated or cooled by the heat transfer oil or water. According to the special needs, the plant can be designed to operate in a vacuum.
4. Notes:
(1) our company can design the equipment according to user's specific requirements.
(2) for the fast update of the technology, we will change the technical data without notice, and the right parameters are subject to the real product.
(3) if you are not certain of which type to choose, please call us and our profession sales engineers will recommend for you.
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